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Downtime Reports Examples Professional Report ToDisplay your data in a professional report to easily visualize and analyze your findings. Instead of building a report by hand, speed up the process by automating your data collection-to-presentation workflow. This allows access by head office, overseas division or even a production manager from his home PC. Downtime Reports Examples Trial Automation SoftwareIndustrial Automation Software Systems Tascomp Limited Home Products Prodigy SCADA HMI Software PlantRun Machine Downtime OEE PAMS Airport Alarm Management Prodigy-ET Test Automation Software OEM SCADA Software News Support Contact Search Search. PlantRun Down Time Monitoring Hardware Manufacturing Scrap Reduction Overall Equipment Effectiveness Machine Downtime, Machine Utilization and Downtime Systems PlantRun OEE, machine downtime and manufacturing information systems give manufacturers the accurate live production performance data needed to maximise efficiency, output and profits. Manufacturing efficiency can often be greatly improved by identifying the real reasons and true extent of production stoppages, constraints or bottlenecks caused by machine downtime. Based on our Prodigy softwares Downtime Monitoring facility PlantRun automates downtime data acquisition, reporting and analysis for optimization of uptime, output and return on investment. Specifically designed for the automatic capture of machine performance data in realtime it minimises labour input and makes management information available instantly on demand. Typical Downtime System Overview A typical machine down time monitoring system is based around a single centrally located industrial PC with Microsoft Windows operating system. ![]() ![]() Any number of machines or production lines can be connected and monitored simultaneously with the status of each machine continuously recorded. The collected data is used to accurately calculate downtime, production rates, scrap count reject rates, machine speeds as well as machine efficiency and OEE - Overall Equipment Effectiveness. The PC display acts as a shop floor overview visualisation that gives the user an instant update on the production process at a glance. For instance, running machines are outlined in green, stopped machines in red, out of service machines in grey etc. ![]() Displays are fully customisable, interactive with animated graphics and can incorporate realtime and historic trend graphs. Any number of display screens or levels can be provided to represent even the most complex of operation. Plant overview example The screenshot below shows three machines which, on the live system, are animated when running. In this example each machine has production and scrap counters and a realtime trend showing actual versus target production rates. For fast response to problems any monitored parameter can have alarm limits set to trigger a siren, beacon, printer, email or send SMS text messages to mobile cellular phones. Alarms are versatile and can be used in various ways to reduce machine downtime such as alerting when stoppages occur, when bottlenecks slow production or when materials need replenishing. Andon functionality allows staff to call for assistance without leaving the area. Typically used to call an engineer to a breakdown, it can also be used to call for a supervisor, parts, quality inspector, tool setter etc. The system records waiting, response and repair times and these can also be displayed on system PCs or large screen displays. Display Node hardware allows connection of a monitor, TV or projector to display KPIs and custom messaging to inform and motivate your staff. Distribute Information Enterprise Wide System information can be viewed wherever needed, throughout the plant and offices or remotely over any distance.
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